ZHJ-T200 Monoblock Top Loading Cartoner
Short Description:
The ZHJ-T200 Monoblock Top Loading Cartoner efficiently packs pillow-shaped packets, bags, small boxes, or other pre-formed products into cartons in multi-row configurations. It achieves high-speed automated and flexible cartoning through comprehensive automation. The machine features PLC-controlled operations including automatic product collating, carton suction, carton forming, product loading, hot-melt glue sealing, batch coding, visual inspection, and rejection. It also enables quick changeovers to accommodate diverse packaging combinations
Top Loading Sealing
1. MAG-LEV carrier quantity is configurable based on production capacity demands
2. Recirculating workstation design significantly optimizes floor space utilization
1、Quick-change modules enable instant switching of carton profiles and dimensions
2、Selective activation of carton gripping channels supports seamless transition between high/low packaging speeds
1、Tool-free clamping system on MAG-LEV carriers enables rapid fixture changeovers, cutting setup time by 60%
2、Universal fixtures adapt to multi-size cartons, eliminating change parts and reducing changeover time by 50%
3、Dynamically adjustable glue guns allow on-the-fly size switching for rapid product format changes
Special features
● Magnetic carriers flexible conveying system
● Robotic product grasping, placing
● Robotic carton forming, and loading and closing
● Adaptable to various carton sizes and product packaging arrangements
● Changeover time reduced by 50%
● Quick-change components for different packaging specifications
● Programmable motion controller with integrated HMI (Human-Machine Interface)
● Touchscreen displays real-time fault alarms
● Intelligent detection systems:"Carton Forming Completion Detection"
● "No Carton, No Loading"
● "Missing Carton Alert"
● "Automatic Jamming Shutdown"
● Multi-section differential speed belt feeding with detection & rejection system
● Dual-servo alternating collating with anti-jamming and anti-bouncing protection
● Multi-station carton suction and glue dispensing forming
● Automatic glue dispensing system (optional)
● Modular independent design for easy disassembly and cleanin
● CE Certified
Main Data
Output
● 200 cartons/min
Carton Size Range
● Length: 50 - 500 mm
● Width: 30 - 300 mm
● Height: 20 - 200 mm
Connected Load
● 80 kW
Utilities
● Compressed Air Consumption 450 L/min
● Compressed Air Pressure: 0.4-0.6 MPa
Wrapping Materials
● Cardboard
Machine Measurements
● Length: 8,000 mm
● Width: 3,500 mm
● Height: 3,000 mm
Machine Weight
l 10,000 kg